Tyre oil refining process plant

Tyre oil refining process plant

The tyre pyrolysis plant adopts the new green pyrolysis technology. Through the use of the tyre pyrolysis oil plant, waste tyres can be effectively converted to fuel oil, carbon black and steel wire. The oil from tyres pyrolysis plant can be widely used as fuel oil in industries such as steel and iron and boiler factories, ceramics, power or chemical industries etc. And it can be used for generators to get electricity.

Lingfine tyre oil refining process plant  can treat a variety of waste engine oil, waste tyre pyrolysis oil and waste plastic pyrolysis oil and get high quality diesel oil. The diesel oil got from this plant in high quality and can be used for tractors, trucks, generators, boilers, agricultural vehicles etc.

The oil output of tyre oil refining process plant  is about 85%, the rest includes 10% bitumen and 5% excess gas. The excess gas will recycle to furnace as the auxiliary heating fuel.The tyre oil refining process plant  with a high yield project is easy to operate:

Tyre oil refining process plant refining tyre oil to diesel

1. Feeding waste oil into reactor, and start heating;2. Control temperature to ensure get good quality diesel, and cooling oil gas to get diesel;3. Pump diesel to odor removal and color removal systems automatically;4. Get good quality diesel.

Tyre oil refining process plant project case

Lingfine tyre oil refining process plant is the latest technology in China pyrolysis industry, we refreshed the design to save heating time and increase oil yield.

The final diesel oil of tyre oil refining process plant can used for tractors, trucks, ships and generator etc:

Waste tyre pyrolysis plant project

Waste tyre pyrolysis plant project

Waste tyre can be converted into fuel oil through tyre pyrolysis process. The most commonly used synthetic polymer used in tire production is styrene-butadiene copolymer. When the pyrolysis temperature exceeds 350 degrees Celsius, the polymer decomposes into small fuel oil and hydrocarbon gase. LINGFINE waste tyre pyrolysis plants adopt the latest pyrolysis technology and process the waste tyres with high temperature in a oxygen-free condition. Through the waste tyre pyrolysis process, you can get fuel oil, carbon black, steel wire and combustible gas.


Waste tyre pyrolysis plant

Feed the waste tyres into the pyrolysis reactor and when heated to a certain temperature,waste tyres will be cracked into oil and gas. Then through 3 steps cooling system, oil gas will be liquefied and stored in tanks. Before the next pyrolysis process starts ,  the carbon black will be discharged  continuously.


Waste tyre pyrolysis plant working process

The advantages of waste tyre pyrolysis plant

1. The complete set of waste tyre pyrolysis plant produces no smoke and smell with favorable effects of environmental protection.

2. The pressure release device operates through water circulation, which greatly improves the security of the system.

3. The release of pressure during the production dramatically increases the output within certain time and meanwhile improves the quality of oil.

4. The heating system adopts hot air heating technology, which improves the safety performance of production and heating efficiency.

5. High efficiency fuel gas heating system. When the heated gas reaches 150 during pyrolysis process, a large amount of gas will be generated.

6.Whole tyre feed, no need to break, which reduces cost.


Waste tyre pyrolysis plant installation site

The technical parameter of waste tyre pyrolysis plant

No. Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste tyre Waste tyre Waste tyre
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2200×6600 2600×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 30T 35T

Prepared work for waste tyre pyrolysis plant

No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60? /month
7 Total power 19kw
8 Land area 35m*15m

The final products of waste tyre pyrolysis plant


Waste tyre pyrolysis plant products

Other raw materials for waste tyre pyrolysis plant

Apart from waste tyres, waste plastics and waste tires can also be used as raw materials for waste tyre pyrolysis plant to produce fuel oil and carbon black.


Waste tyre pyrolysis plant raw materials

More details about the waste tyre pyrolysis plant, fell free to contact us.

Waste Tyre Pyrolysis Plant

Waste Tyre Pyrolysis Plant

Lingfine waste tyre pyrolysis plant is with green technology to solve tire and other environment pollution which are becoming the serious issues nowadays; and it is the meaningful and environmental industry.

The waste tyre pyrolysis plant includes the continuous and batch type pyrolysis system.

The continuous system waste tyre pyrolysis plant works continuously, auto raw materials feeding, and at same time, the steels and carbon black continuously discharged. With advantages of labor saving, low energy consumption, high oil output, stable equipment operation, long using life time etc.

The batch system waste tyre pyrolysis plant works in batches, it can not feed raw material and discharge at the same time.

MAIN RAW MATERIAL

Waste tyres, includes various mechanical tires, plastics, rubbers etc.

MAIN EQUIPMENT

Pyrolysis Reactor; Sealed System; power System; Separator; Condenser; Oil Tank; Water Cooling System; Exhaust Recovery System; Dedusting System etc.

FINISHED PRODUCT OF WASTE TYRE PYROLYSIS PLANT

  A. 45%-50% Tyre Oil:

  ● used as fuel

  ● sell in market

  ● further refining to diesel, gasoline etc.

  B. 30%-35% Carbon Black

  ● sell in market

  ● make as fine carbon by carbon black refining machine

  ● make carbon pellet by pellet making machine

  C. 10-15% Steel

  ● directly sell in market

  ● Deep processed into steel bloom by hydraulic press-packing

  D. 5%-8% Sygas

  ● can be recovered to heat the reactor

OIL RATIO OF TYRES:

RAW MATERIAL

OIL RATIO

Steel Wire Tyre

45-50%

Nylon Tyre

40%

Bicycle Tyre

35%

Off-road Tyre

60%

Truck Tyre

75%

 

PROCESS FLOW OF WASTE TYRE PYROLYSIS PLANT :

PROCESS INTRODUCTION OF WASTE TYRE PYROLYSIS PLANT :

1. Feed raw material (waste tyre) into reactor by full-automatic feeding machine. The reactor is supposed to be left 1/3 space for rotating more smoothly. Then make sure the door of feeding machine is closed.

2. Pyrolysis process: reactor will be gently heated by burning the fuel material (coal, wood, natural gas, LPG or tire oil generated). The oil gas will be released when the temperature reached 100℃(250-280℃ is the top output rate interval). Heavy oil gas separated by manifold is supposed to be liquefied and drop down into the heavy oil tank. The lighter gas will rise up to the oil condensers, be liquefied in to oil and stored in the oil tank. The incondensable gas though dusulphurization and dedust by hydroseal will be led to the furnace for recycling.

3. The exhaust will be treated and discharged to be national emission standard.

4. Before starting next batch, make sure all the work has been done.

ADVANTAGES OF Lingfine WASTE TYRE PYROLYSIS PLANT

1. Advanced Technology: with reasonable process design, advanced manufacturing technology, relatively high degree of automation, and complete safety facilities;

2. High Oil Yield: using rotary pyrolysis reactor, uniform heating, fast pyrolyzing speed, high oil yield and gas is wthout overflow;

3. Highly Efficient Environmental Protection: using high efficient mixed heating system of coal, fuel oil and non condensable gas, flue gas generated by the system can reach the national level of non pollution emission standard, after strong atomized desulfurization precipitator and industrial waste gas purifier. The environmental protection effect of whole device can reach the highest standards of the Europe and America.

4. Mature Technology: oil and gas cooling system adopts cooling tower indirect cooling method, which is mature technology of our company. It is especially suitable for oil and gas cooling and fuel oil recovery;

5. Energy Saving: the non condensable gas produced in refining process can be directly used as fuel in the combustion chamber of pyrolysis reactor, which greatly saves fuel energy;

6. Good Finished Product Quality: carbon black produced by pyrolysis can be effectively utilized;

7. Wide Applicability: this process is not only suitable for the treatment of waste rubber, waste plastics, waste tyres, waste acrylic, but also suitable for sludge and oilfield waste treatment.

 PARAMETERS OF Lingfine WASTE TYRE PYROLYSIS PLANT:

Item

Details

Model

JX-6

JX-10

BLX-16

QLX-30

QLX-40

QLX-50

Batch Capacity

6 MT

10 MT

20 MT

30-50MT

40MT

50MT

Working Method

Batch

Semi-Continuous

Fully continuous

Operating Pressure

Atmospheric pressure

Reactor Rotate Speed

0.4 turn/minute

adjustable

Total Power

24 kw/h

30 kw/h

54 kw/h

53.6kw/h

62kw/h

84kw/h

Fuel

Charcoal, wood, fuel oil, natural gas, LPG, etc.

 

Environmental-friendly Tyre Pyrolysis Plant

As a senior in the environmental protection field, each of our products has possesses complete devices for treating industrial wastes.
For waste gas:
There might be little waste gas generating during the process, before discharged, it shall be disposed by the dedusting system which is equipped with water and magnetic rings to reduce the dust and sulfide.
For waste water:
Water in the hydroseal and dedusting systemand produced in the pyrolysis process is used to implement water recycling, and finally discharged after filtration.

After-sale Service

1. We will reply your inquiry at the first sight. If there are some troublesome problems beside us, the reply will get to you no more than 24 hours.

2. General plan of the project will be given within one day after the contract signing.

3. You will receive the foundation layout within two days after we receive your deposit.

4. The engineers will be arranged for your factory to finish the installation guidance and commissioning, as well as training your workers.

5. We will have periodical call visit, make sure no problem with your equipment or find the problem timely and solve it immediately.

6. We guarantee for you with lifelong maintenance at all times.