Waste tyre pyrolysis plant project

Waste tyre pyrolysis plant project

Waste tyre can be converted into fuel oil through tyre pyrolysis process. The most commonly used synthetic polymer used in tire production is styrene-butadiene copolymer. When the pyrolysis temperature exceeds 350 degrees Celsius, the polymer decomposes into small fuel oil and hydrocarbon gase. LINGFINE waste tyre pyrolysis plants adopt the latest pyrolysis technology and process the waste tyres with high temperature in a oxygen-free condition. Through the waste tyre pyrolysis process, you can get fuel oil, carbon black, steel wire and combustible gas.


Waste tyre pyrolysis plant

Feed the waste tyres into the pyrolysis reactor and when heated to a certain temperature,waste tyres will be cracked into oil and gas. Then through 3 steps cooling system, oil gas will be liquefied and stored in tanks. Before the next pyrolysis process starts ,  the carbon black will be discharged  continuously.


Waste tyre pyrolysis plant working process

The advantages of waste tyre pyrolysis plant

1. The complete set of waste tyre pyrolysis plant produces no smoke and smell with favorable effects of environmental protection.

2. The pressure release device operates through water circulation, which greatly improves the security of the system.

3. The release of pressure during the production dramatically increases the output within certain time and meanwhile improves the quality of oil.

4. The heating system adopts hot air heating technology, which improves the safety performance of production and heating efficiency.

5. High efficiency fuel gas heating system. When the heated gas reaches 150 during pyrolysis process, a large amount of gas will be generated.

6.Whole tyre feed, no need to break, which reduces cost.


Waste tyre pyrolysis plant installation site

The technical parameter of waste tyre pyrolysis plant

No. Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste tyre Waste tyre Waste tyre
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2200×6600 2600×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 30T 35T

Prepared work for waste tyre pyrolysis plant

No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60? /month
7 Total power 19kw
8 Land area 35m*15m

The final products of waste tyre pyrolysis plant


Waste tyre pyrolysis plant products

Other raw materials for waste tyre pyrolysis plant

Apart from waste tyres, waste plastics and waste tires can also be used as raw materials for waste tyre pyrolysis plant to produce fuel oil and carbon black.


Waste tyre pyrolysis plant raw materials

More details about the waste tyre pyrolysis plant, fell free to contact us.

Waste tyre pyrolysis plant project

Waste tyre pyrolysis plant project

Why do we want to do the waste tyre pyrolysis plant project?

With auto industry growing strongly, 50%-55% raw rubber are used for tire manufacturing every year. Auto should change tires every 30,000-50,000 km, in this way, 17 million tons waste tires produced in one year.


Waste tyre burning

Waste tyre/plastic/rubber is refractory and needs hundreds of years before not affecting plants growth in the earth.It takes up quantities offarmland, breeding some diseases (dengue fever etc), destroys vegetation. If used for fuel or burned, no plants will grow in surrounding field. Thus to figure out an efficient and environmental way to dispose the waste tyres is such important for the green world.

How to find a best way to process waste tyres?

To achieve a green way for processing the waste tyres, we developed the waste tyre pyrolysis plant for dealing with the waste tyres. This way not only can make disposal for the waste tyres, you also can get valuable products, like fuel oil, carbon black and steel wire for all kinds of commercial use. It’s a low investment but high benefit project.


Waste tyre pyrolysis plant

What other waste can be processed by the waste tyre pyrolysis plant?

Except waste tyres, this pyrolysis plant also can be applicable to waste plastics or rubbers.

The final products are as below:

From tyres: fuel oil, carbon black and steel wire

From plastics and rubbers: fuel oil, carbon black


Waste tyre pyrolysis plant application

What’s the working principle of the waste tyre pyrolysis plant?

1. Put raw materials into reactor by auto-feeder, then heat the reactor with any one of the following fuel materials: coal, wood, natural gas, oil. Do not stop heating the reactor, when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.

2. The liquid oil will be cooled by condenser from oil gas and then collected by oil tank. Third, the exhaust gas which can not be cooled in normal pressure will be recycled to heat the reactor. In this way, you can not only saving energy, but also protecting environment.

3. Smoke produced by processing the tyres/plastics can achieve national emission standard through dual desulfurization and dusting removal device.

4. After you get oil, the temperature will be low, at this time, carbon black will be discharged automatically.

Last, when the temperature falls to 100 degree Celsius, worker could put steel wire hook to reactor to take steel wire out. After all these steps, you can start another batch.


Waste tyre pyrolysis plant working principle

How to make profit analysis of the waste tyre pyrolysis project?

Here I have the profit analysis made by our Macedonia customer. Below please check it for your reference. (Note: This analysis was made in 2012, the statistics are not new.)

  Profit analysis from Macedonia cutomer(10 tons capatity)
Cost for one batch
NO. Item Cost of each batch
1 10 tons of waste tire 10T*USD 42.5/t=USD 425
2 0.4 tons of coal 0.4T*USD 70/t=USD 28
3 Electricty and water 244 kwh*USD0.26=USD 63.44
4 Workers 4*USD 15=USD 60
5 Total cost USD 576.44
Income for one batch
1 Crude oil 4.5T*USD960=USD 4320
2 Steel wire 10T*15%*USD350/T=USD 525
3 Carbon black 3T*USD 20/T=USD 60
  Total income USD 4905
Profit
1 Daily profit USD 4328.56
2 Month profit 4328.56*25 days=USD 108214
3 Annual profit USD 108214*10 months=USD 1082140

 

How to choose the waste tire pyrolysis plant?

Since this pyrolysis plant is similar as pressure vessel, which requires high standard quality control and safety measures. When you are ready to buy the machine, there are several important points that you need to pay more attention to:

--- Quality control

--- Safety measures

--- Environmental protection measures

--- Supplier experience

How is Lingfine’s experience?


Waste tyre pyrolysis plant installation in different country

We Lingfine Company as a leading company for manufacturing and supplying waste tire and plastic recycling machinery has specialized in this field for almost 10 years, 4 years for domestic market, 6 years for international trade.

By now, we have installed hundreds of machines in more than 30 countries all over the world:

Africa: Egypt, Nigeria, Sudan, Ethiopia, Congo, Uganda;

Europe: Romania, Poland, Italy, Macedonia, Albania, Turkey, Estonia;

Asia: Malaysia, Pakistan, India, Thailand, Iran, Bangladesh, Lebanon, Jordan, UAE;

America: Mexico, Ecuador, Haiti, Guatemala, Aruba, Panama, Jamaica, Colombia.

And we have very professional engineers which can sent to your site for machine installation, commissioning and training your workers.

How is the after-sale service?

--- Delivery time - It will be 10-15 days after we receive the deposit.

--- The installation period for one set machine is about 20-30days.

--- During the installation period, buyer should pays $60.00 per day to our engineer and the accommodation ; And buyer should take charge of the round trip air tickets for our engineer fly to your country.

--- Warranty: 1 year for free, except man-made damage.

Welcome you come to our factory for a visiting!

Technical parameter of used of waste tyre pyrolysis plant technical data

No. Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste tyre Waste tyre Waste tyre
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2200×6600 2600×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 30T 35T

 

Prepared by customer about used of waste tyre pyrolysis plant

No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60? /month
7 Total power 19kw
8 Land area 35m*15m

How to deal with the final products made from waste tyre pyrolysis plant?

Fuel oil

Fuel oil application

Carbon black

Carbon black application

Carbon black produced from this system is crude powdery material, which can be directly sold to cement factory mix with cement. Or made into briquettes used for heating, just like coal. Or grinded into fine powder used for making paint and printing ink.

Waste Tire Recycle to Fuel Oil Project

Waste Tire Recycle to Fuel Oil Project

Differrent raw materials oil yield :

Raw material Oil ratio

Submarine cable

75%

Rubber cable

35%

Sole

30%

Big tires

45%-50%

Small tires

35%-40%

Technical Data

By-products and application:

By-Products Application

Fuel Oil (45%-55%)

1. Used as the heating material and sell it to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 
2. Used in heavy oil generator for electricity generation. 
3. Deep process it into diesel oil with our distillation plant, color and smell removal system, the final oil can be used in trucks, tractor, etc.

Carbon Black (30%-35%)

1. Make it to pellet or briquette as heating material. 
2. Make it to N220, N330, N550 or N660 which is widely used in tire making industry. 
3. Make carbon to color master batch and sell it to plastic industry.

Steel Wire (10%-15%)

1. Sell to iron and steel factory directly. 
2. We supply more profitable solution for the steel wire which can be sold about USD460/ton.

Flammable Gas (8%-10%)

1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 
2. Storage the exceed gas to restart the next batch.

Working process 

Firstly:

Our regular model can accept the diameter less than 1400mm tires.

It is better to shredder or cut the truck tires into several blocks to meet this operation requests instead of the higher cost of the Customerized machines. 

Secondly:

By the 60 Tons hydraulic pressure power,we could finish the 10 tons feeding job within 2 hours. 

Thirdly:

It will take about 4 hours to finish the preheating process by coal,wood, nature gas, or fuel oil.(IF YOU PREFER,WE ALSO OFFER THE CUSTOMERIZED ELECTRICITY HEATING WAYS.)

Fourthly:

The waste tires in the reactor will become pyrolysis oil gas when the temperature reaches about 120 Celsius degree.

By the heating exchanger cooling function, we will get the oil in the oil collecting tanks. 

During the pyrolysis process, we set the recycle design to transfer the (CH4, C2H6, C3H8, C4H10 and H2) from the anti-back fire device to furnace for burning as energy.

With the differ choice of the fuel, we offer the related de-duster device to purify the smoke from the flue pipe.The dust and sulfur gas will be removed by the dust removing system.

After the pyrolysis process ends, there are  residual slag (carbon black) in the reactor.

LINGFINE use the automatic discharging system to get it out.

Last, we start the steel to get the steel out of the reactor.

Usually 10 tons capacity needs 21 hours to finish the whole process.

2 hours for loading 10 tons waste tires

4 hours for preheating the reactor 

12 hours for the tire become gas and cooling become oil 

1 hour for cooling the reactor 

1 hour for discharging the carbon black 

1 hour for removing the tires steel

Tehnical Data

Item Contents
Input-Raw Materials Waste tire/rubber/Medical waste/MSW
By-products Fuel oil, carbon black, steel wire, syngas
Model Reactor size Capacity
HY2200*5500 5 Ton/Batch
HY2200*7500 7 Ton/Batch
HY2600*6600 8 Ton/Batch
HY2800*6000 9 Ton/Batch
HY2800*6600 10 Ton/Batch
Reactor material Q345R/Q245R/310S+Boiler plate/Stainless steel
Thickness 14mm/16mm/18mm
Weight 15T-35T
Power Average 15KW/h
Space needed 300-400 square meters (Width:10m, Length:30m-40m)
Labor needed 3-4 workers
Density of oil 0.89g/cm3
Combustion value 44.30KJ/KG
Note: We supply customized mini plant: 10kg plant, 1ton plant for customer trial operation.