Waste tyre pyrolysis plant project

Waste tyre pyrolysis plant project

Waste tyre can be converted into fuel oil through tyre pyrolysis process. The most commonly used synthetic polymer used in tire production is styrene-butadiene copolymer. When the pyrolysis temperature exceeds 350 degrees Celsius, the polymer decomposes into small fuel oil and hydrocarbon gase. LINGFINE waste tyre pyrolysis plants adopt the latest pyrolysis technology and process the waste tyres with high temperature in a oxygen-free condition. Through the waste tyre pyrolysis process, you can get fuel oil, carbon black, steel wire and combustible gas.

Waste tyre pyrolysis plant

Feed the waste tyres into the pyrolysis reactor and when heated to a certain temperature,waste tyres will be cracked into oil and gas. Then through 3 steps cooling system, oil gas will be liquefied and stored in tanks. Before the next pyrolysis process starts ,  the carbon black will be discharged  continuously.

Waste tyre pyrolysis plant working process

The advantages of waste tyre pyrolysis plant

1. The complete set of waste tyre pyrolysis plant produces no smoke and smell with favorable effects of environmental protection.

2. The pressure release device operates through water circulation, which greatly improves the security of the system.

3. The release of pressure during the production dramatically increases the output within certain time and meanwhile improves the quality of oil.

4. The heating system adopts hot air heating technology, which improves the safety performance of production and heating efficiency.

5. High efficiency fuel gas heating system. When the heated gas reaches 150 during pyrolysis process, a large amount of gas will be generated.

6.Whole tyre feed, no need to break, which reduces cost.

Waste tyre pyrolysis plant installation site

The technical parameter of waste tyre pyrolysis plant

No. Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste tyre Waste tyre Waste tyre
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2200×6600 2600×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 30T 35T

Prepared work for waste tyre pyrolysis plant

No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60? /month
7 Total power 19kw
8 Land area 35m*15m

The final products of waste tyre pyrolysis plant

Waste tyre pyrolysis plant products

Other raw materials for waste tyre pyrolysis plant

Apart from waste tyres, waste plastics and waste tires can also be used as raw materials for waste tyre pyrolysis plant to produce fuel oil and carbon black.

Waste tyre pyrolysis plant raw materials

More details about the waste tyre pyrolysis plant, fell free to contact us.

Waste Tire Recycle to Fuel Oil Project

Waste Tire Recycle to Fuel Oil Project

Differrent raw materials oil yield :

Raw material Oil ratio

Submarine cable


Rubber cable




Big tires


Small tires


Technical Data

By-products and application:

By-Products Application

Fuel Oil (45%-55%)

1. Used as the heating material and sell it to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 
2. Used in heavy oil generator for electricity generation. 
3. Deep process it into diesel oil with our distillation plant, color and smell removal system, the final oil can be used in trucks, tractor, etc.

Carbon Black (30%-35%)

1. Make it to pellet or briquette as heating material. 
2. Make it to N220, N330, N550 or N660 which is widely used in tire making industry. 
3. Make carbon to color master batch and sell it to plastic industry.

Steel Wire (10%-15%)

1. Sell to iron and steel factory directly. 
2. We supply more profitable solution for the steel wire which can be sold about USD460/ton.

Flammable Gas (8%-10%)

1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 
2. Storage the exceed gas to restart the next batch.

Working process 


Our regular model can accept the diameter less than 1400mm tires.

It is better to shredder or cut the truck tires into several blocks to meet this operation requests instead of the higher cost of the Customerized machines. 


By the 60 Tons hydraulic pressure power,we could finish the 10 tons feeding job within 2 hours. 


It will take about 4 hours to finish the preheating process by coal,wood, nature gas, or fuel oil.(IF YOU PREFER,WE ALSO OFFER THE CUSTOMERIZED ELECTRICITY HEATING WAYS.)


The waste tires in the reactor will become pyrolysis oil gas when the temperature reaches about 120 Celsius degree.

By the heating exchanger cooling function, we will get the oil in the oil collecting tanks. 

During the pyrolysis process, we set the recycle design to transfer the (CH4, C2H6, C3H8, C4H10 and H2) from the anti-back fire device to furnace for burning as energy.

With the differ choice of the fuel, we offer the related de-duster device to purify the smoke from the flue pipe.The dust and sulfur gas will be removed by the dust removing system.

After the pyrolysis process ends, there are  residual slag (carbon black) in the reactor.

LINGFINE use the automatic discharging system to get it out.

Last, we start the steel to get the steel out of the reactor.

Usually 10 tons capacity needs 21 hours to finish the whole process.

2 hours for loading 10 tons waste tires

4 hours for preheating the reactor 

12 hours for the tire become gas and cooling become oil 

1 hour for cooling the reactor 

1 hour for discharging the carbon black 

1 hour for removing the tires steel

Tehnical Data

Item Contents
Input-Raw Materials Waste tire/rubber/Medical waste/MSW
By-products Fuel oil, carbon black, steel wire, syngas
Model Reactor size Capacity
HY2200*5500 5 Ton/Batch
HY2200*7500 7 Ton/Batch
HY2600*6600 8 Ton/Batch
HY2800*6000 9 Ton/Batch
HY2800*6600 10 Ton/Batch
Reactor material Q345R/Q245R/310S+Boiler plate/Stainless steel
Thickness 14mm/16mm/18mm
Weight 15T-35T
Power Average 15KW/h
Space needed 300-400 square meters (Width:10m, Length:30m-40m)
Labor needed 3-4 workers
Density of oil 0.89g/cm3
Combustion value 44.30KJ/KG
Note: We supply customized mini plant: 10kg plant, 1ton plant for customer trial operation.